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In an automated environment, that can’t happen. For the most part, process work and fine-tuning happens at the machine at the operator level. Getting the process squared away upfront will help make the transition to automation easier. With this information a shop can better set up the machine to work with automation and get a better sense of what can be expected. Without control over these elements, automation will not be successful.” You have to examine all variables of the machining process and make sure they are all under control. “These are important questions to help make sure you’re putting a system in place to help you get to your long-term goals. “What are your short-term goals and what are your long-term goals? What are you doing the next three to six months? What are you doing in the next five to 10 years? Where are you trying to take the company?” said Wade Anderson, product specialist sales manager, Okuma America, Charlotte, N.C. There are many questions that a shop should explore before beginning the automation process. Most shops look at automation as a means to solve a problem they are currently experiencing with existing production.
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Manufacturers need to assess their expectations of new technology and anticipate how it can be used for future growth. Get a BaselineĪ good place to start is with the overall process. But to do this effectively, they should consider their expectations and goals before they begin to run unattended or in a lights-out environment. One of the most important reasons that shops automate is to maximize machine uptime and keep the chips flying for as long as possible. When most people think of automation, they envision large, fancy robot arms moving across a shop floor, but simpler automated part handling and loading systems, like pallet pools and automated part changers, can boost productivity, too, while freeing up operators to take on more value-added work. In today’s competitive landscape, manufacturers are looking for ways to reduce cycle time and increase quality, all while dealing with a skilled labour shortage. Automation is a means to increase efficiency, so having the ability to compare pre- and post-automation processing will help expose any areas of concern.